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Tribology of Hydraulic Pump Testing STP 1310

Tribology of Hydraulic
Pump Testing
STP 1310
George E. Totten, Gary H. Kling, 
and Donald J. Smolenski,
Editors

Traditionally, numerous tests have been used to determine the lubrication properties of hydraulic
fluids. These tests have included both pump tests and bench tests. However, none of these tests has achieved consensus acceptance within the fluid power industry. This lack ofconsensus has affected everyone in the industry.
Fluid users are confronted with a myriad of data obtained from different tests, if any at all,and almost all of the tests are conducted differently with no assurance that there is any correlation with specific types of wear that may be encountered in their hydraulic pumps.
Hydraulic pump OEMs (original equipment manufacturers) face a similar dilemma in that they are continually being asked to approve the use of new fluids on the basis of test data, if it exists, that may be conducted under conditions that may have no applicability to normal hydraulic pump usage or to their pumps.
Fluid suppliers are also confronted with obtaining lubrication data that illustrates that their fluids will exhibit the expected lubrication properties in every manufacturer's pumps of all designs and beating configurations and used in widely varying conditions, which are often severe. This problem is compounded by the fact that OEMs will not accept any test data except a use test in their own particular pump, often under unique evaluation conditions that may not
correlate to the acutal use conditions of the pump. Furthermore, it is impossible to evaluate
every fluid in every pump under numerous evaluation conditions.
Therefore, there is a need to develop a hydraulic fluid testing protocol that will provide the desired insights into the lubrication properties of hydraulic fluids in a widely varying array of pumps and use conditions. This testing protocol should provide the user a method of specifying fluids for particular uses and use conditions. The OEM should be able to apply the data obtained from standard tests to predict the lubrication properties that would be attained with different pumps, pressures, rotational speeds, wear surfaces, and bearings. Ideally, the fluid supplier should have available standard tests accepted by everyone in the industry that can be applied cost-effectively to determine fluid lubricity in hydraulic pumps and motors. Furthermore, these lubrication data could be correlatable to the expected performance in any manufacturer's pumps and use conditions.





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